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		jluckey(at)pacbell.net Guest
 
 
 
 
 
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				 Posted: Mon Oct 12, 2020 10:57 am    Post subject: Cinch Box Termina Block | 
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				Are these "cinch box" connectors considered gas-tight.  I have to imagine they are since the terminal block is UL & CSA, etc approved.
 However, I don't see them used very much on aviation devices.  Is there a reason for that?
 Please see the attached photo.
 
 
 Thx,
 Jeff Luckey
 
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		Ceengland
 
 
  Joined: 11 Oct 2020 Posts: 394 Location: MS
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				 Posted: Mon Oct 12, 2020 11:54 am    Post subject: Cinch Box Termina Block | 
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				On Mon, Oct 12, 2020 at 2:05 PM Jeff Luckey <jluckey(at)pacbell.net (jluckey(at)pacbell.net)> wrote:
 
  	  | Quote: | 	 		  Are these "cinch box" connectors considered gas-tight.  I have to imagine they are since the terminal block is UL & CSA, etc approved.
 However, I don't see them used very much on aviation devices.  Is there a reason for that?
 Please see the attached photo.
 
 
 Thx,
 Jeff Luckey
  | 	  I've seen similar devices with corrosion in the wire junctions. I don't care for them more because there's no inherent strain relief outside the stripped area of the wire (up on the insulation), than the gas-tight question. They do have the advantage of not requiring additional connectors; just strip, insert, tighten.
 FWIW...
 Charlie
 
   	           		Virus-free. www.avast.com 		 	 [url=#DAB4FAD8-2DD7-40BB-A1B8-4E2AA1F9FDF2][/url]
 
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 _________________ Charlie | 
			 
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		nuckolls.bob(at)aeroelect Guest
 
 
 
 
 
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				 Posted: Mon Oct 12, 2020 12:38 pm    Post subject: Cinch Box Termina Block | 
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				At 01:55 PM 10/12/2020, you wrote:
   	  | Quote: | 	 		  Are these "cinch box" connectors considered gas-tight.  I have to imagine they are since the terminal block is UL & CSA, etc approved.
 
  However, I don't see them used very much on aviation devices.  Is there a reason for that? | 	  
   Gas tight generally means that the
   wire strands are totally surrounded
   by the wire-grip which is compressed
   such that no voids exist between the
   wire and the wire grip. This generally
   requires that the individual strands
   are no longer round having been firmly
   mashed against each other inside the
   wire grip. Read: pressures generally
   exceeding 30,000 psi.
   
 
   https://tinyurl.com/yxwqtvwz
 
   These 'clamp' connectors would not
   meet that definition. Having said
   that, I think EMagAir uses this
   style connector on their plug-n-
   play magneto products. Of course
   we've seen them on countless COTS
   products some of which are suggested
   for use in less than friendly environments.
 
   Where did you think you might use
   them on your project?
 
  
    Bob . . .
 
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		nuckolls.bob(at)aeroelect Guest
 
 
 
 
 
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				 Posted: Mon Oct 12, 2020 1:10 pm    Post subject: Cinch Box Termina Block | 
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				 	  | Quote: | 	 		   
   I've seen similar devices with corrosion in the wire junctions. I don't care for them more because there's no inherent strain relief outside the stripped area of the wire (up on the insulation), than the gas-tight question. They do have the advantage of not requiring additional connectors; just strip, insert, tighten. | 	  
    Charlie brings up another point probably
    more important than gas-tight: Insulation
    support.
 
    Some of the graybeards here on the list will recall
    a fellow named Greg Richter who offered one of
    the earliest OBAM Aviation EFIS systems under the
    Blue Mountain trade mark.
 
    In a how-to document he published, there was an
    picture of another make-it-easier-wire-product
    that sort of competed with EXP-Bus. See picture
    below. See the critique of this product on pages
    41-42 of: 
 
   http://www.aeroelectric.com/articles/richter/response_1.pdf
    
    Greg was quite a conversationalist . . . you can
    access the totality of our discussion over
    his publication here:
 
   http://www.aeroelectric.com/articles/richter/
 
    But I agree with Charlie's short answer.
 
  
    Bob . . .
 
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		echristley(at)att.net Guest
 
 
 
 
 
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				 Posted: Mon Oct 12, 2020 2:20 pm    Post subject: Cinch Box Termina Block | 
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				The corrosion Charlie mentions could be dealt with by using a smear of dielectric grease.
 The strain release could be dealt with, and least in the device Bob pictures, by using a second row of connectors that the wire passed through before being clamped in the electrically active one.  the second row wouldn't even need to be tightened down on the insulation, but it probably wouldn't hurt.
 
                   
                                                                     On Monday, October 12, 2020, 5:11:27 PM EDT, Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com> wrote:                 
                  
 
                  
 
                     	  | Quote: | 	 		   
   I've seen similar devices with corrosion in the wire junctions. I don't care for them more because there's no inherent strain relief outside the stripped area of the wire (up on the insulation), than the gas-tight question. They do have the advantage of not requiring additional connectors; just strip, insert, tighten. | 	  
    Charlie brings up another point probably
    more important than gas-tight: Insulation
    support.
 
    Some of the graybeards here on the list will recall
    a fellow named Greg Richter who offered one of
    the earliest OBAM Aviation EFIS systems under the
    Blue Mountain trade mark.
 
    In a how-to document he published, there was an
    picture of another make-it-easier-wire-product
    that sort of competed with EXP-Bus. See picture
    below. See the critique of this product on pages
    41-42 of: 
 
   http://www.aeroelectric.com/articles/richter/response_1.pdf
    
    Greg was quite a conversationalist . . . you can
    access the totality of our discussion over
    his publication here:
 
   http://www.aeroelectric.com/articles/richter/
 
    But I agree with Charlie's short answer.
 
  
     Bob . . .
 
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		jluckey(at)pacbell.net Guest
 
 
 
 
 
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				 Posted: Mon Oct 12, 2020 4:14 pm    Post subject: Cinch Box Termina Block | 
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				I like the terminal strip because of the density of connections.  In a previous email Bob attached a pic of GregR's appliance and I agree with previous comments that there is insufficient strain relief in that installation. However, with careful strapping very close to the terminal block one can reduce the "strain" on the connected wires.
 To answer Bob's question, I plan to use the terminal block in a 6x6x3 inch aluminum box which contains all the hi-current stuff (start solenoid, master solenoid, shunt and all related fuses).  It will mount on the firewall very close to the battery.  One big wire will connect B+ to the box and then a big wire will go out to the starter.  Then some #8s to the alternator, distribution panel.
 The terminal block in question will be used to connect the control & metering wiring.
 
 
 -Jeff
                   
                                                                     On Monday, October 12, 2020, 01:51:20 PM PDT, Robert L. Nuckolls, III <nuckolls.bob(at)aeroelectric.com> wrote:                 
                  
 
                  
 
                    At 01:55 PM 10/12/2020, you wrote:
   	  | Quote: | 	 		  Are these "cinch box" connectors considered gas-tight.  I have to imagine they are since the terminal block is UL & CSA, etc approved.
 
  However, I don't see them used very much on aviation devices.  Is there a reason for that? | 	  
   Gas tight generally means that the
   wire strands are totally surrounded
   by the wire-grip which is compressed
   such that no voids exist between the
   wire and the wire grip. This generally
   requires that the individual strands
   are no longer round having been firmly
   mashed against each other inside the
   wire grip. Read: pressures generally
   exceeding 30,000 psi.
   
 
   https://tinyurl.com/yxwqtvwz
 
   These 'clamp' connectors would not
   meet that definition. Having said
   that, I think EMagAir uses this
   style connector on their plug-n-
   play magneto products. Of course
   we've seen them on countless COTS
   products some of which are suggested
   for use in less than friendly environments.
 
   Where did you think you might use
   them on your project?
 
  
     Bob . . .
 
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		nuckolls.bob(at)aeroelect Guest
 
 
 
 
 
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				 Posted: Mon Oct 12, 2020 6:12 pm    Post subject: Cinch Box Termina Block | 
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				At 07:12 PM 10/12/2020, you wrote:
   	  | Quote: | 	 		  I like the terminal strip because of the density of connections.  In a previous email Bob attached a pic of GregR's appliance and I agree with previous comments that there is insufficient strain relief in that installation. However, with careful strapping very close to the terminal block one can reduce the "strain" on the connected wires.
 
  To answer Bob's question, I plan to use the terminal block in a 6x6x3 inch aluminum box which contains all the hi-current stuff (start solenoid, master solenoid, shunt and all related fuses).  It will mount on the firewall very close to the battery.  One big wire will connect B+ to the box and then a big wire will go out to the starter.  Then some #8s to the alternator, distribution panel.
 
  The terminal block in question will be used to connect the control & metering wiring. | 	  
    Why not a d-sub connector? I can loan you a
    Greenlee punch to cut the funky hole. I've
    probably got plugs, sockets, back-shells and pins
    laying around here too.
 
  
    Bob . . .
 
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