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		Randy C-GRPY
 
 
  Joined: 21 Apr 2018 Posts: 26
 
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				 Posted: Sat Mar 14, 2020 6:27 pm    Post subject: Diagnosing generator problems | 
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				I have a friend with a 1946 Swift that is having generator issues. It isn’t charging the battery. Are there some easy checks that can be done to try and  narrow down the search for the issue ie: voltage regulator vs generator etc?
 
 Any feedback would be appreciated.
 
 Randy
 
 Edit: It is Delco Remy if that helps.
 
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		Beauvais Guest
 
 
 
 
 
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		nuckolls.bob(at)aeroelect Guest
 
 
 
 
 
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				 Posted: Mon Mar 16, 2020 7:05 am    Post subject: Diagnosing generator problems | 
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				At 09:27 PM 3/14/2020, you wrote:
   	  | Quote: | 	 		  --> AeroElectric-List message posted by: "Randy C-GRPY" <rpulis(at)shaw.ca>
 
  I have a friend with a 1946 Swift that is having generator issues. It isn’t charging the battery. Are there some easy checks that can be done to try and  narrow down the search for the issue ie: voltage regulator vs generator etc?
 
  Any feedback would be appreciated. | 	  
     How long has it been that the generator was
     functioning normally?  If it has been idle
     for an extended period of time, the generator
     may have lost its residual magnetism which
     will require 'flashing' to recover.
 
     If the generator has been working and simply
     died, then peek at the brushes. Are they recessed
     deep in their holders . . . half way down or
     more? Probably worn out. If brush length isn't
     a obvious possibility, then it gets more 
     complicated.
 
     Generators are not difficult to troubleshoot
     but it takes some tools, and knowledge of the
     generator style (F terminal pull up to
     bus or down to ground for full output).
     The process requires that the engine be
     running during certain measurements.
 
     It can be done without pulling parts
     but it's not a trivial exercise. One
     of the easiest tests is to simply substitute
     a known good regulator first. But pulling
     both devices off for bench tests as a
     working pair is the definitive process.
 
     I could ask you for voltage measurements
     while the engine is running and the system
     turned ON . . . but without knowing more
     details on the system's inner-workings, 
     external measurements would be meaningless.
 
     There are tools that would let us deduce
     system details and ultimately diagnose
     the failure but explaining their
     acquisition and use here on the List
     is problematic.  Sorry I can't be more
     helpful. 
 
  
  
    Bob . . .
 
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		Randy C-GRPY
 
 
  Joined: 21 Apr 2018 Posts: 26
 
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				 Posted: Mon Mar 16, 2020 11:25 am    Post subject: Re: Diagnosing generator problems | 
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				 	  | nuckolls.bob(at)aeroelect wrote: | 	 		  At 09:27 PM 3/14/2020, you wrote:
   	  | Quote: | 	 		  --> AeroElectric-List message posted by: "Randy C-GRPY" <rpulis>
 
  I have a friend with a 1946 Swift that is having generator issues. It isn’t charging the battery. Are there some easy checks that can be done to try and  narrow down the search for the issue ie: voltage regulator vs generator etc?
 
  Any feedback would be appreciated. | 	  
     How long has it been that the generator was
     functioning normally?  If it has been idle
     for an extended period of time, the generator
     may have lost its residual magnetism which
     will require 'flashing' to recover.
 
     If the generator has been working and simply
     died, then peek at the brushes. Are they recessed
     deep in their holders . . . half way down or
     more? Probably worn out. If brush length isn't
     a obvious possibility, then it gets more 
     complicated.
 
     Generators are not difficult to troubleshoot
     but it takes some tools, and knowledge of the
     generator style (F terminal pull up to
     bus or down to ground for full output).
     The process requires that the engine be
     running during certain measurements.
 
     It can be done without pulling parts
     but it's not a trivial exercise. One
     of the easiest tests is to simply substitute
     a known good regulator first. But pulling
     both devices off for bench tests as a
     working pair is the definitive process.
 
     I could ask you for voltage measurements
     while the engine is running and the system
     turned ON . . . but without knowing more
     details on the system's inner-workings, 
     external measurements would be meaningless.
 
     There are tools that would let us deduce
     system details and ultimately diagnose
     the failure but explaining their
     acquisition and use here on the List
     is problematic.  Sorry I can't be more
     helpful. 
 
  
  
    Bob . . . | 	  
 
 Thanks Bob.  
 
 The plane has been flying and up until recently all was well. Failure was sudden. There are about 100 hrs on this particular unit. The brushes “looked fine”. 
 
 From your response I’m getting that it’s going to take somebody with experience to troubleshoot effectively.  I will pass that on.
 
 Regards
 Randy
 
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		Randy C-GRPY
 
 
  Joined: 21 Apr 2018 Posts: 26
 
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				 Posted: Thu Mar 19, 2020 9:37 am    Post subject: Re: Diagnosing generator problems | 
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				Thank you Bob.
 
 The owner of  the airplane was able to follow your advice and narrow the problem to the voltage regulator.  All is well now with a new part installled.
 
 Regards
 Randy
 
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		nuckolls.bob(at)aeroelect Guest
 
 
 
 
 
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				 Posted: Thu Mar 19, 2020 12:05 pm    Post subject: Diagnosing generator problems | 
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				At 12:37 PM 3/19/2020, you wrote:
   	  | Quote: | 	 		  --> AeroElectric-List message posted by: "Randy C-GRPY" <rpulis(at)shaw.ca>
 
  Thank you Bob.
 
  The owner of  the airplane was able to follow your advice and narrow the problem to the voltage regulator.  All is well now with a new part installled.
 
  Regards
  Randy | 	  
    I am pleased that he was able to find a
    suitable regulator. 
 
    Fly comfortably . . . 
 
  
    Bob . . .
 
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