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MF'ing air system! Yak-50
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dsavarese(at)elmore.rr.co
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PostPosted: Thu Sep 13, 2007 8:30 am    Post subject: MF'ing air system! Yak-50 Reply with quote

Tim,

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viperdoc(at)mindspring.co
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PostPosted: Thu Sep 13, 2007 8:39 am    Post subject: MF'ing air system! Yak-50 Reply with quote

Neither am I, Tim. Time to put it back on the jacks and swing the gear
again. It may be as simple as a crush washer or as major as a leak in one of
your air lines. What is the pressure in the system at the time you drop the
gear. At least on the jacks you can listen for air escaping from the system.
A ultrasonic air leak testor would help a bunch in tracking down a leak in
the lines or the fittings.
My 2 cents,
Doc

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dsavarese(at)elmore.rr.co
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PostPosted: Thu Sep 13, 2007 8:40 am    Post subject: MF'ing air system! Yak-50 Reply with quote

Tim,
Why not put the airplane back on the jacks and do another gear retraction
test to see if there is a leak somewhere. You said all was normal right
after overhauling the actuators and doing the gear retraction test. Then
after you flew it, the gear used up 20+ ATM during retraction in flight.
That is definitely abnormal. I suspect there is a leak around the seals in
one or both of the overhauled actuators or one of the flexible hoses going
to the UP side of the actuator is either loose or split.

If an actuator is leaking around the internal seals, the air will exhaust
for a long period of time through the gear handle. You typically can't hear
that in flight. But I'll bet you can on the ground. Normal operation
should use about 5-7 ATM's to retract the gear.
Dennis
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dsavarese(at)elmore.rr.co
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PostPosted: Thu Sep 13, 2007 8:48 am    Post subject: MF'ing air system! Yak-50 Reply with quote

Tim,
Another thought. Did you know the internal condition of the 52 air tank you
installed in your airplane? If there was any junk, rust or corrosion inside
that air tank and it exited the tank after the first couple of uses, that
could have easily caused one of the seals in an actuator to go T.U.
Dennis

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brian-1927(at)lloyd.com
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PostPosted: Thu Sep 13, 2007 9:18 am    Post subject: MF'ing air system! Yak-50 Reply with quote

On Sep 13, 2007, at 9:38 AM, A. Dennis Savarese wrote:

Quote:
Normal operation should use about 5-7 ATM's to retract the gear.

And if he has replaced the -50 tank with a tank from a -52 the
pressure drop will be even less as there is more volume in the system.

Hmm, if something blocked access to the tank then system volume would
be really low and the volume change in the actuators would make for a
big pressure drop.

--
Brian Lloyd 3191 Western Drive
brian HYPHEN 1927 AT lloyd DOT com Cameron Park, CA 95682
+1.916.367.2131 (voice) +1.270.912.0788 (fax)

I fly because it releases my mind from the tyranny of petty things . . .
— Antoine de Saint-Exupéry

PGP key ID: 12095C52A32A1B6C
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HawkerPilot2015



Joined: 10 Jan 2006
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PostPosted: Thu Sep 13, 2007 9:43 am    Post subject: Re: MF'ing air system! Yak-50 Reply with quote

Brian,

Can you break that down...I think I know what you are saying...but!


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HawkerPilot2015



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PostPosted: Thu Sep 13, 2007 9:53 am    Post subject: Re: MF'ing air system! Yak-50 Reply with quote

The problem exist extending AND retracting the gear.

System pressure of about 35-45 ATM before takeoff. Gear retraction, I lose about 20 ATM. Compressor works as advertised and hits the 50 mark pretty quickly. Time to drop the gear, system pressure of 50 ATM or so. Handle down, again, big drop in pressure. So the pressure drop is both up and down.

The bottle came from Steve Culp...I assume it was unused or nearly so. It was NOT out of another airplane....to the best of my knowledge.

Like I said before, all was well UNTIL my primary bottle died. The gear would come up and go down with a nice thud. New bigger bottle, slow gear and pressure drop. Are there some physics involved here?

Thanks for all your input. I will check what you guys have mentioned...


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brian-1927(at)lloyd.com
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PostPosted: Thu Sep 13, 2007 10:59 am    Post subject: MF'ing air system! Yak-50 Reply with quote

On Sep 13, 2007, at 10:43 AM, Tim Gagnon wrote:

Quote:


Brian,

Can you break that down...I think I know what you are saying...but!

The system has volume to hold all the air. Every line, hose, and
valve has a small but finite volume. All that taken together is the
volume of the system with the exception of the storage tank.
Typically the volume of the storage tank is several times that of the
rest of the system.

Just for the sake of argument, let's say that the volume of the
system exclusive of the storage tank is 1/2L and that the volume
change of the actuators is 1/2L. If the storage tanks was somehow cut
off from the rest of the system then extending or retracting the gear
would cause a temporary doubling of the volume so that pressure drop
would be 1/2 of the total pressure. That would easily explain a huge
pressure change. Also, the pressure change would slow down the rate
of extension or retraction. Eventually you get down to the point
where the compressor (slowly) makes up for the difference.

So I would check the lines, valves, and check-valves going to the
storage tank as well. If something somehow blocked the path from the
rest of the system to/from the storage tank you would see the
symptoms you are describing.

OTOH, leaky seals are a more likely explanation. The other advice you
have received is good and you should act on that too.

--
Brian Lloyd 3191 Western Drive
brian HYPHEN 1927 AT lloyd DOT com Cameron Park, CA 95682
+1.916.367.2131 (voice) +1.270.912.0788 (fax)

I fly because it releases my mind from the tyranny of petty things . . .
— Antoine de Saint-Exupéry

PGP key ID: 12095C52A32A1B6C
PGP key fingerprint: 3B1D BA11 4913 3254 B6E0 CC09 1209 5C52 A32A 1B6C


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mark.bitterlich(at)navy.m
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PostPosted: Thu Sep 13, 2007 11:52 am    Post subject: MF'ing air system! Yak-50 Reply with quote

Your additional wording in answer to Brian's comments allows me to agree
completely with what Brian was telling you Tim.

The big clue is when you said that there is a 20 ATM drop in pressure
and then you said: "The compressor works as advertised and hits the 50
ATM mark pretty quickly."

Here's the reason:

There is no stock compressor on a M-14 that makes up that kind of loss
quickly. Just does not happen. Of course I am guessing by quickly,
that you mean a few minutes or even less. That indicates that you have
a VOLUME issue and not a PRESSURE issue. Bear with me here.

Just think what would happen if you had a perfectly working system, and
then put a RESTRICTION IN THE LINE between the bottle and the gear
handle. Remember too that just like in electronics, if there is no
current flow, there is no drop in voltage. Same with this. If you have
no movement of air in the system, even with a HUGE restriction in the
line, the pressure will be the same everywhere along the line. UNTIL
you raise or lower the gear, and THEN you have MOVEMENT.

At that point, (gear going up or going down) you will need the FLOW of
air to make things happen. If there is a big restriction in the line,
the pressure will drop quickly, because the restriction keeps the air
being able to flow through the line in order to make up for the loss in
pressure. Thus like Brian said, you have a air VOLUME issue. Once the
gear is either fully down or fully up, the flow of air is greatly
reduced, and the pressure will then build rather rapidly because it is
still IN THE TANK and is not having to be built back up by the
compressor, it just has to make it past the restriction and
re-pressurize the air lines and fittings.

Since the gage in the 50 is connected right next to the landing gear
handle, and since the behavior of the landing gear is being mirrored by
the indications on the pressure gage, this gives solid basis for
pointing to an area from the bottle TO the pressure gage // gear handle.
Since this problem started right after you added the new bottle, then
the logical place to look is from the bottle outlet itself, to the lines
running to where they attach to the OLD lines.

The simple answer: You don't have a leak. You have a restriction in
one of the air lines going from the bottle TO the cockpit gage // gear
handle area.

Mark Bitterlich
N50YK
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Scooter



Joined: 10 Jan 2006
Posts: 155

PostPosted: Thu Sep 13, 2007 12:38 pm    Post subject: Re: MF'ing air system! Yak-50 Reply with quote

If I follow the logic here correctly then you could check for either a leak or a restriction by cycling the gear on the ground. Put it up, verify the 20 drop on the gauge then if the pressure slowly creeps up to where it normally would be then you have a restriction.

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HawkerPilot2015



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PostPosted: Thu Sep 13, 2007 1:11 pm    Post subject: Re: MF'ing air system! Yak-50 Reply with quote

Anyone have a schematic for the -50 air system or does one even exist?

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mark.bitterlich(at)navy.m
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PostPosted: Thu Sep 13, 2007 1:28 pm    Post subject: MF'ing air system! Yak-50 Reply with quote

Got one in my head Tim!

Suggestion: Go get a high pressure bottle... Scuba, nitrogen, whatever
you can lay your hands on. Put aircraft on jacks. Hook bottle up right
at the blow off pressure relief valve on the left side above snot valve.
Adjust pressure to just where the pop-off valve starts to vent pressure.
Check your landing gear operation. Speed, force, etc. Then hook it
back to the original aircraft tank (your new one). See if there is a
difference. My bet is that you will see a HUGE change. With the
external bottle it will work as it used to.

Move the external pressure source back towards your new bottle one step
at a time to find the restriction.

Mark


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mark.bitterlich(at)navy.m
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PostPosted: Thu Sep 13, 2007 1:46 pm    Post subject: MF'ing air system! Yak-50 Reply with quote

That is absolutely correct. However, if the engine is not running
(which it will not be on jacks), then if there is a restriction, the
pressure should drop dramatically when the gear is cycled, the gear will
move more slowly than normal, the pressure gage will reach a LOW READING
and then once the gear has stopped moving, THE PRESSURE GAGE WILL
INCREASE BY SOME DEGREE. It will not go all the way back to where it
was of course, air has been used. However, if it goes to a low point,
then the gear stops moving, and then it creeps back up to a higher
value, there is no question ... There is a restriction.

Mark


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PostPosted: Thu Sep 13, 2007 2:37 pm    Post subject: MF'ing air system! Yak-50 Reply with quote

On Sep 13, 2007, at 10:53 AM, Tim Gagnon wrote:

Quote:
Like I said before, all was well UNTIL my primary bottle died. The
gear would come up and go down with a nice thud. New bigger bottle,
slow gear and pressure drop. Are there some physics involved here?

Look for crud blocking the line to the bottle and keeping it from
feeding air to the rest of the system.
--
Brian Lloyd 3191 Western Drive
brian HYPHEN 1927 AT lloyd DOT com Cameron Park, CA 95682
+1.916.367.2131 (voice) +1.270.912.0788 (fax)

I fly because it releases my mind from the tyranny of petty things . . .
— Antoine de Saint-Exupéry

PGP key ID: 12095C52A32A1B6C
PGP key fingerprint: 3B1D BA11 4913 3254 B6E0 CC09 1209 5C52 A32A 1B6C


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PostPosted: Thu Sep 13, 2007 4:03 pm    Post subject: Re: MF'ing air system! Yak-50 Reply with quote

Let me ask this..would a smaller diameter line than original cause enough a restriction to explain the problems I am having.

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cjpilot710(at)aol.com
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PostPosted: Thu Sep 13, 2007 4:39 pm    Post subject: MF'ing air system! Yak-50 Reply with quote

In a message dated 9/13/2007 6:38:05 P.M. Eastern Daylight Time, brian-1927(at)lloyd.com writes:
Quote:
--> Yak-List message posted by: Brian Lloyd brian-1927(at)lloyd.com (brian-1927(at)lloyd.com)
Perhaps one of the flow restrictors (that keep the gear from slamming up) in the lines at the "B" nut, has gotten crap on it or corroded up.

Pappy


Quote:


On Sep 13, 2007, at 10:53 AM, Tim Gagnon wrote:

Quote:
Like I said before, all was well UNTIL my primary bottle died. The
gear would come up and go down with a nice thud. New bigger bottle,
slow gear and pressure drop. Are there some physics involved here?

Look for crud blocking the line to the bottle and keeping it from
feeding air to the rest of the system.
--
Brian Lloyd   3191 Western Drive
brian HYPHEN 1927 AT lloyd DOT com Cameron Park, CA 95682
+1.916.367.2131 (voice) +1.270.912.0788 (fax)

I fly because it releases my mind from the tyranny of petty things . . .
— Antoine de Saint-Exupéry

PGP key ID: 12095C52A32A1B6C
PGP key fingerprint: 3B1D BA11 4913 3254 B6E0 CC09 1209 5C52 A32A 1B6C


Make AOL Your Homepage.
[quote][b]


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bwade154(at)yahoo.com
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PostPosted: Thu Sep 13, 2007 5:12 pm    Post subject: MF'ing air system! Yak-50 Reply with quote

Hi Tim you mentioned that the actuators were rebuilt also, what if the rubber seals were put on the piston backwards? it would be a simple mistake and allow the air to bypass the first seal and go to the second seal I think at the point of almost lock up or down it would back bleed to the other line. The fix would probably require that the actuators come back out and be taken apart but I think its a possibility. Good luck

Tim Gagnon <NiftyYak50(at)fuse.net> wrote: [quote]--> Yak-List message posted by: "Tim Gagnon"

Let me ask this..would a smaller diameter line than original cause enough a restriction to explain the problems I am having.


Read this topic online to amazing places on Yahoo! Travel. [quote][b]


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HawkerPilot2015



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PostPosted: Thu Sep 13, 2007 5:30 pm    Post subject: Re: MF'ing air system! Yak-50 Reply with quote

Quote:

Hi Tim you mentioned that the actuators were rebuilt also, what if the rubber seals were put on the piston backwards? it would be a simple mistake and allow the air to bypass the first seal and go to the second seal I think at the point of almost lock up or down it would back bleed to the other line. The fix would probably require that the actuators come back out and be taken apart but I think its a possibility. Good luck


They were shipped to someone who does quite a few overhauls. That is not to say that this could not happen....if I had done them....we would more than likely be talking about a gear up accident. Thanks for that thought though...now I really will not sleep!!! Wink


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PostPosted: Thu Sep 13, 2007 6:08 pm    Post subject: MF'ing air system! Yak-50 Reply with quote

On Sep 13, 2007, at 5:03 PM, Tim Gagnon wrote:

Quote:


Let me ask this..would a smaller diameter line than original cause
enough a restriction to explain the problems I am having.

Probably not. It would take a restriction that takes the line down to
something like a pinhole to really cause a problem. OTOH, if you made
a new flex line you might have cut a flap in the rubber interior that
could block the line. The flap of rubber could potentially function
as a one-way valve.

--
Brian Lloyd 3191 Western Drive
brian HYPHEN 1927 AT lloyd DOT com Cameron Park, CA 95682
+1.916.367.2131 (voice) +1.270.912.0788 (fax)

I fly because it releases my mind from the tyranny of petty things . . .
— Antoine de Saint-Exupéry

PGP key ID: 12095C52A32A1B6C
PGP key fingerprint: 3B1D BA11 4913 3254 B6E0 CC09 1209 5C52 A32A 1B6C


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PostPosted: Thu Sep 13, 2007 6:44 pm    Post subject: MF'ing air system! Yak-50 Reply with quote

Answer...quit possible. This being based on Bernolli's principle. A small
line introduces a venture effect. There will be a drop in pressure at the
point that the smaller line is connected to the larger line. There is an
increase in pressure at the point of constriction with resistance to flow.
At the point of dilation past the point of constriction there is a drop in
pressure with a decrease in flow. The pressure will be lower in the system
past the point of restriction. The density of air is also a factor too, but
for this agreement you can assume that number is constant.
Doc

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