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Header tank fittings

 
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Dillfamily(at)sbcglobal.n
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PostPosted: Tue Jan 03, 2006 6:10 pm    Post subject: Header tank fittings Reply with quote


Let's see if I can ask this question without looking as stupid as I feel. I am trying to purchase NPT and AN fittings to install a behind the seat header tank in my model 2. One of the guys provided me with a used tank without fittings and I am trying to order what I need. I went into the local auto parts store and the guy matched a fitting with one of the holes and called it a 3/8" fitting. I can see with my eyes that the hole is bigger than a half inch, but didn't question him about it. (I bought some fittings from him that fit, but they are brass and I would rather switch to aluminum). Now, with ruler in hand, I am measuring that hole to be 5/8", but I see the chart in the Aircraft Spruce book which sizes the fittings by the "theoretical I.D. of fittings". I could conceive that they are referring to the inner diameter of the line that the fitting attaches, but there are pictures in the catalogue that, if to scale, contradict that notion. If I have made any sense so far, could somebody give me a clue about how to identify the sizes I need to fit the Skystar header tank.
Also, I see that the Skystar instructions call for rubber wing tank feed lines all the way to the header tank. I was thinking that aluminum would be superior for reasons of weight and durability, am I correct about that? I would, of course, have to use rubber for the (approximate) first foot out of the wing tanks to allow the wings to fold.
Capt Jeffrey R. Dill
(860) 295-8372 home
(860) 985-4315 cell
I
( )
O O
N767JD Model 2


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jdmcbean(at)cableone.net
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PostPosted: Tue Jan 03, 2006 6:27 pm    Post subject: Header tank fittings Reply with quote


3/8 NPT (National Pipe Thread) .. I would go with the brass fittings you
have they will be just fine.
Have a Safe New Year !!
John & Debra McBean
www.sportplanellc.com
"The Sky is not the Limit... It's a Playground"


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lcfitt(at)sbcglobal.net
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PostPosted: Tue Jan 03, 2006 7:01 pm    Post subject: Header tank fittings Reply with quote


Jeffery,
If you bought 5/8 fittings and they fit, use those dimensions for the AN
fittings - 10D as the part suffix.
The actual fitting - the threaded part- is much larger than the fractional
designation. I don't know how it works, but that is the way it does. It
might have to do with the inner diameter of the tubing or pipe. I am sure
some plumbing guru will make us all a little bit smarter on that part.
Lowell


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kingjohne(at)adelphia.net
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PostPosted: Tue Jan 03, 2006 7:43 pm    Post subject: Header tank fittings Reply with quote


Jeffrey,
Go with the aluminum tubing except for the area, except for the first foot out of the wing tanks to allow the wings to fold. That's what I did and it has worked very well.
--
John King
Warrenton, VA
Dill Family wrote:
Also, I see that the Skystar instructions call for rubber wing tank feed lines all the way to the header tank. I was thinking that aluminum would be superior for reasons of weight and durability, am I correct about that? I would, of course, have to use rubber for the (approximate) first foot out of the wing tanks to allow the wings to fold.
Capt Jeffrey R. Dill
(860) 295-8372 home
(860) 985-4315 cell
I
( )
O O
N767JD Model 2


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bnn(at)nethere.com
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PostPosted: Tue Jan 03, 2006 8:40 pm    Post subject: Header tank fittings Reply with quote


At 07:01 PM 1/3/2006, you wrote:
Quote:
If you bought 5/8 fittings and they fit, use those dimensions for the AN
fittings - 10D as the part suffix.

Lowell,
Correct me if I'm wrong, but isn't there some concern with getting
the right angles? I believe any brass compression fittings you'd get at the
local auto parts or hardware store are 45 degree flares. And I believe that
AN fittings are 37 degree flares. Aren't the two incompatible? And don't
you have to make sure you have the flare tool that matches the fitting? (I
realize this doesn't apply to pipe fittings.)
PS I also did 1' of flex and the rest aluminum. I think it's a much neater
way to go, and was surprisingly easy to do. (I used 3/8" for both tank
feeds, and 1/4" for the vent.) My wings fold without having to fiddle with
the fuel lines.
Guy


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morid(at)northland.lib.mi
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PostPosted: Wed Jan 04, 2006 5:23 am    Post subject: Header tank fittings Reply with quote


Jeff, all pipe thread (NPT) fittings are measured via inside diameter (ID).
The 3/8" fittings you bought were the correct size. There are several ways
to plumb the tank. You can use the brass fittings with barb ends so that
the hose runs all the way from the tank to the header. This is a perfectly
acceptable way of doing it and is the way the manual states. It also allows
lots of flexibility in the line. The downside is that if you have a leak
that you need to repair, it can be very difficult to remove the fuel line
from the barbed fitting and usually destroys the end of the hose.
Another way is to install a 3/8 nptXflare fitting and use aluminum the way
you would like to do below. If you use AN aluminum fittings then you need a
37 degree flare tool. They're pricey, but usually can be borrowed. The
easiest way is to use brass fittings so that you can use a standard 45
degree flare that are available pretty much anywhere. Nothing wrong with
it. The downside is slightly more weight. The advantage to using the flare
fittings is that you can remove the fitting to service the header tank
without destroying the hoses. If I were to do this again, I'd probably go
this route.
Use high quality hose fitting sealer. Locktite, Oatey, Permatex are a few
brands and have many to choose from. Just ensure the one you use is
compatible with the materials you're sealing.
Hope this helps a little.
Deke
Quote:

Let's see if I can ask this question without looking as stupid as I
feel. I am trying to purchase NPT and AN fittings to install a behind the

seat header tank in my model 2. One of the guys provided me with a used tank
without fittings and I am trying to order what I need. I went into the local
auto parts store and the guy matched a fitting with one of the holes and
called it a 3/8" fitting. I can see with my eyes that the hole is bigger
than a half inch, but didn't question him about it. (I bought some fittings
from him that fit, but they are brass and I would rather switch to
aluminum). Now, with ruler in hand, I am measuring that hole to be 5/8", but
I see the chart in the Aircraft Spruce book which sizes the fittings by the
"theoretical I.D. of fittings". I could conceive that they are referring to
the inner diameter of the line that the fitting attaches, but there are
pictures in the catalogue that, if to scale, contradict that notion. If I
have made any sense so f!
Quote:
ar, could somebody give me a clue about how to identify the sizes I need
to fit the Skystar header tank.

Quote:

Also, I see that the Skystar instructions call for rubber wing tank
feed lines all the way to the header tank. I was thinking that aluminum

would be superior for reasons of weight and durability, am I correct about
that? I would, of course, have to use rubber for the (approximate) first
foot out of the wing tanks to allow the wings to fold.
Quote:

Capt Jeffrey R. Dill
(860) 295-8372 home
(860) 985-4315 cell
I
( )
O O
N767JD Model 2


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rjdaugh(at)rapidnet.com
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PostPosted: Wed Jan 04, 2006 5:53 am    Post subject: Header tank fittings Reply with quote


Jeffery,
Pipe fittings are referred to according to their nominal inside diameter.
So those are 3/8" fittings. Metal tubing on the other hand refers to the
outside diameter.
I went with a tygon tubing. I find some comfort in being able to actually
see the fuel or bubbles in the tubes.
Randy
.


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lcfitt(at)sbcglobal.net
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PostPosted: Wed Jan 04, 2006 7:29 am    Post subject: Header tank fittings Reply with quote


Yes you are right, I didn't think of that as I was thinking of the bushing
and barb fittings. If you are using aircraft tooling the 'Aircraft Spruce
fittings would work. I think they are available in both aluminum and brass.
Lowell


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rliebmann(at)comcast.net
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PostPosted: Wed Jan 04, 2006 7:43 am    Post subject: Header tank fittings Reply with quote


I am turning my computer off for about 3 days......Remodeling the computer
area.
Thanks, Ron N55KF
DO NOT ARCHIVE


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