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Propeller Balancing

 
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jeffrey-j-paris(at)excite
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PostPosted: Tue Feb 07, 2006 10:00 am    Post subject: Propeller Balancing Reply with quote

Guru's of the Zenith List,

I've Googled without much luck, but does anyone have an inexpensive way, directions, instructions to balance ones' wooden propeller? I'm curious to see what has to be said?

Thank you for your time and consideration.

Jeff Paris
N196ZP CH601XL Jabiru 3300
45 hours in the air and loving every minute of it!!!!


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Kevin Bonds



Joined: 09 Jan 2006
Posts: 171
Location: Nashville, Tn

PostPosted: Tue Feb 07, 2006 2:18 pm    Post subject: Propeller Balancing Reply with quote

Statically or dynamically? A friend of mine dynamically balanced his prop
recently. He paid a guy about $150 to hook it up to a machine; run it up to
cruise speed; and balance it there. Man does it fly smoother now! I watched
the whole process and asked questions. Very cool. I do not often here anyone
talk about dynamically balancing a prop. Seems like one of those things that
people regard as voodoo or snake-oil or something. Also talk of indexing
ones prop to the piston closest to it, so that the weight of the blades
doesn't coincide with the force of the combustion event (I am not completely
clear on this myself, just seen some valid arguments for doing so) is not
often mentioned. I will be giving these things more thought as I get closer.
Seems like a good idea to index then dyn. Balance. FWIW

Kevin Bonds

Nashville TN

601XL Corvair powered; Plans building.

Empennage done; working on wings and engine.

http://home.comcast.net/~kevinbonds



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KevinBonds
Nashville, TN
Plans-building Zenith CH601XL w/Corvair Power
http://home.comcast.net/~kevinbonds
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frank.hinde(at)hp.com
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PostPosted: Tue Feb 07, 2006 2:44 pm    Post subject: Propeller Balancing Reply with quote

Indexing the prop I simply don't buy...If the prop is balanced it is
already balanced relative to istelf. It should make no difference how it
is indexed.

Dynamically balancing does make make a HUGE difference that I can vouch
for personally.

Frank

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doug kandle



Joined: 09 Jan 2006
Posts: 33
Location: Boise ID

PostPosted: Tue Feb 07, 2006 3:45 pm    Post subject: Propeller Balancing Reply with quote

I too have had very good results from dynamic balancing. Even after
a new 72", balanced at the factory, three blade prop had been
installed on an IO-520, the dynamic balancing still made quite a difference.

As for indexing. A few years ago I had a long talk with one of the
engineers at Macauley. I wanted to know why a particular prop could
be used on another aircraft but not on mine even though the two used
the same engine. What I came away with from that discussion was a
much better appreciation of how much complex engineering goes into
propeller design. The entire engine, prop, and engine mounting
structure must be considered. It is a dynamic system and resonances
are an important component. The prop flexes, the engine mounts move,
and the forces on the system are impulsive. This all leads to a very
complicated system. This is one area that it is best not to do much
experimenting and just go with the propeller manufacturers
recommendations. I have been told that on some prop-engine-mounting
combinations that the orientation of the propeller relative to the
crank shaft is critical to avoid resonance problems.

At 03:41 PM 2/7/2006, you wrote:
[quote]
<frank.hinde(at)hp.com>

Indexing the prop I simply don't buy...If the prop is balanced it is
already balanced relative to istelf. It should make no difference how it
is indexed.

Dynamically balancing does make make a HUGE difference that I can vouch
for personally.

Frank

Do not archive

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frank.hinde(at)hp.com
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PostPosted: Wed Feb 08, 2006 7:03 am    Post subject: Propeller Balancing Reply with quote

Indeed, But that is resonance which is not the same as assuming that it
is a good thing to have the prop blade going the other way to the
nearest piston. Its (as you say) a much more complex system than that.

In fact, that is why the reduction drive manufacturers use an "odd
ratio" 2.1:1 in the case of the Stratus...This means the prop is
constantly moving relative to the engine to avoid getting a standing
resoanant wave. There is a resonant point somewhere along the travel
though, that is why we get the classic "rum rum" sound and feel from the
engine.

I agree props are complex animals, wish I had time to study the physics
more..Smile, Maybe after I finish the RV.

Frank

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zodie(at)adelphia.net
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PostPosted: Wed Feb 08, 2006 7:49 am    Post subject: Propeller Balancing Reply with quote

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japhillipsga(at)aol.com
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PostPosted: Wed Feb 08, 2006 10:57 am    Post subject: Propeller Balancing Reply with quote

Jeff, Spruce has (had) an inexpensive plug, line level, string device for sale to balance props. Saw it, but have not used it. Seem similar devices in other DIY plane building books, Bill

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